Dust Collector Controls and Diagnostic Systems

MikroPul's offers a variety of electronic tools, from simple to sophisticated and for single or multiple baghouses, to give you the level of control and diagnostics assistance you need for your dust collector. Our line of PLC-based controllers offer unprecedented flexibility for the customer.

MikroPul products include:

 

MikroPul Controllers brochure pdf >

 

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Powder Bulk Engineering article: Reducing dust collector compressed air usage




PulsePro EC Dust Collector Control, Monitoring, and Diagnostic System



PulsePro® EC Dust Collector Control, Monitoring, and Diagnostic System Offering Expanded Capability

MikroPul's PulsePro EC is the next generation of baghouse controllers. It incorporates all the features of PulsePro - seamlessly integrating pulse-jet cleaning based on differential pressure, leak detection, and other baghouse control functions into a single easy-to-use device - along with many new features:

  • Graphical, password protected touch screen interface makes monitoring, navigation, and input simple and intuitive
  • Multiple baghouses can be monitored from one PulsePro EC control—providing enormous cost savings
  • Ability to remotely check the status and change the setpoints of your baghouse(s) from any computer on the internet (using the PulsePro EC’s built-in IP address)
  • PulsePro EC can send alarm emails to notify remote operator of faults.

Integration of control and sensing:

  • Lowers installation and operating costs
  • Reduces emissions
  • Enables automatic diagnostics such as locating failed solenoids, diaphragms, and filter leaks.
 

PulsePro EC pdf data sheet>

 

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Case study from Control Design magazine>

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MikroPulse™ 200EC Expandable Timer/P Controller

MikroPulse™ 200EC Expandable Timer/P Controller

This PLC-based controller provides timed or P determined pulse control (chosen at purchase) but can be upgraded in steps to a full PulsePro™ EC control and monitoring system. It allows easy reconfiguration in the field by operators to meet process requirements or as budgets allow. Upgrade packages include:

  • Header pressure package, including diaphragm valve diagnostics
  • Solenoid valve diagnostics package
  • Bag leak detection package
  • Interface upgrade with 6" touch screen
  • Trending package (requires touch screen)
  • Other packages available based on customer needs







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MikroPulse 100P

 

MikroPulse™ 100P

The MikroPulse 100P precisely controls filter bag pressure drop (P) in your pulse-jet dust collector. Unlike other "clean-on-demand" timers, which wait until bag P is high to begin pulse cleaning and then overclean to bring the P to a lower level, the MikroPulse 100P senses even small changes in P and responds by providing the precise amount of cleaning needed to control the pressure drop to the level you want.

The result is reduced operating costs, and constant gas flow and fan power consumption.

Benefits

  • No wide swings in P and air flow
  • Reduced compressed air use
  • Longer bag life
  • Reduced fan power consumption

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MikroPulse 100T

 

MikroPulse™ 100T

This digital controller is supplied as standard equipment for all MikroPul pulse-jet collectors. It is capable of switching 10 independent outputs, allowing it to be used as a 10 position timer. It can also service up to 50 valves (five off each output), as it is supplied for handling more than one dust collector.










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Mikro-Charge 200L LeakGauge


Mikro-Charge™ 200L LeakGauge

PLC-based monitoring system determines when a bag leak is present.

  • Easy setting of alarm setpoints via push buttons
  • No need for baseline data or signal tuning
  • Alarm light flashes when setpoint is reached
  • Automatic zero self check (zero and span)
  • Probe can be triboelectric or induction sensing
  • Built-in analog output for remote alarm notification

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PulsePro Non-Clogging Differential Pressure Transmitter


PulsePro Non-Clogging Differential Pressure Transmitter

The PulsePro DP 20T Differential Transmitter is a heavy-duty, maintenance-free transmitter designed for fabric filters, cyclones, powder processes, and low pressure particulate laden pipes. Its ability to transmit accurate measurements below 10" WC over a broad temperature range without clogging concerns makes the DP 20T a worthy replacement for mechanical/helical devices and an ideal compliment to our PulsePro Control System.

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Non-Clogging Differential Pressure Transmitter pdf data sheet >

 

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